Additive Manufacturing Design Engineer II

EDGE Group
Abu Dhabi
Workplace: OnsiteFull timeFunction: Manufacturing & Production OperationsSkills: ["Engineering judgement","Independent work"]

Develop and manufacture advanced LPBF metal additive components, driving DfAM efforts to improve performance, manufacturability, and part consolidation. Own build strategy decisions (orientation, support, segmentation, parameters) and troubleshoot complex issues such as distortion, residual stress, cracking, and process instability. Partner with design owners and cross-functional teams to mature parts from concept through manufacture while building scalable AM workflows, standards, and engineering best practices.

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EDGE Group
EDGE Group
4 days ago

Additive Manufacturing Design Engineer II

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Job Summary

Develop and manufacture advanced LPBF metal additive components, driving DfAM efforts to improve performance, manufacturability, and part consolidation. Own build strategy decisions (orientation, support, segmentation, parameters) and troubleshoot complex issues such as distortion, residual stress, cracking, and process instability. Partner with design owners and cross-functional teams to mature parts from concept through manufacture while building scalable AM workflows, standards, and engineering best practices.
Location: Abu Dhabi
Workplace: Onsite
Employment Type: Full time
Job Function: Manufacturing & Production Operations

Key Responsibilities

  • •Lead development and manufacture of advanced LPBF metal AM components.
  • •Drive DfAM activities to improve performance, manufacturability, and part consolidation.
  • •Define build strategies including orientation, support methodology, segmentation, and parameter selection.
  • •Diagnose and resolve complex AM manufacturing issues including distortion, residual stress, cracking, recoater interaction, and process instability.
  • •Collaborate with design owners and cross-functional teams to mature components from concept through manufacture; develop scalable AM workflows, standards, and best practices.

Pay and Benefits

Perks:Family VisasAnnual FlightHealth InsuranceEducation Allowances

Key Requirements

  • •Degree in Mechanical Engineering, Manufacturing Engineering, Materials Engineering, or a related field.
  • •Strong experience with metal additive manufacturing, particularly LPBF.
  • •Strong understanding of DfAM principles and AM process physics.
  • •Strong CAD capability (NX, Solidworks, Creo, or similar).
  • •Ability to work independently and drive technical activities forward.
Experience:AerospacePropulsionDefenceHigh-performance
Education:
Skills:Engineering judgementIndependent work
Languages:English
Tech Stack:LPBFDfAMNXSolidworksCreoCFD

Company Brief

EDGE Group
EDGE Group PJSC is an Abu Dhabi–based advanced technology and defence conglomerate (launched Nov 2019) developing autonomous systems, electronic warfare, precision weapons, cyber and naval/aerospace solutions for military and dual-use markets.
Industry: Defense Technology
Company Size: Enterprise (1,001+ employees)
Growth: Government & Public Sector
Funding: Government Funded
Headquarters: Abu Dhabi, United Arab Emirates
Founded: 2019
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