Materials Engineer, Thin Films

SpaceX
Texas
Workplace: OnsiteFull timeFunction: Industrial, Process & Manufacturing EngineeringExperience: 1+ yearsEducation: bachelorsSkills: ["First-principles problem-solving","Strong organizational skills","Bias toward action","Clear technical communication","Safety and quality mindset"]

Partner with solar cell process engineering to develop PECVD-deposited thin films used in insourced Starlink cell manufacturing. Characterize plasma-deposited films and correlate deposition conditions to material properties and electrical/optical performance. Support DOEs, root-cause analysis, and production readiness by defining measurements, collecting data, and driving corrective actions. Help set film requirements, specifications, acceptance criteria, and document best practices while improving film performance, yield, and cost.

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FursaFursa
SpaceX
SpaceX
12 hours ago

Materials Engineer, Thin Films

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Job Summary

Partner with solar cell process engineering to develop PECVD-deposited thin films used in insourced Starlink cell manufacturing. Characterize plasma-deposited films and correlate deposition conditions to material properties and electrical/optical performance. Support DOEs, root-cause analysis, and production readiness by defining measurements, collecting data, and driving corrective actions. Help set film requirements, specifications, acceptance criteria, and document best practices while improving film performance, yield, and cost.
Location: Texas
Workplace: Onsite
Employment Type: Full time
Job Function: Industrial, Process & Manufacturing Engineering
Seniority: Entry level

Key Responsibilities

  • •Partner with solar cell process engineering on PECVD thin films and related dielectric or semiconductor layers, supporting characterization and production readiness.
  • •Execute materials characterization and analysis, correlating process conditions with thickness, refractive index, composition, lifetime, uniformity, and electrical/optical performance.
  • •Support DOEs and process trials by defining materials measurements, collecting high-quality data, and interpreting results with process engineering.
  • •Lead root cause analysis for film, interface, contamination, and yield issues by designing experiments and driving corrective actions to completion.
  • •Define film material requirements, specifications, sampling plans, and acceptance criteria; document results and communicate risks and recommendations to cross-functional partners.
Travel: Medium travel

Key Requirements

  • •Bachelor’s degree in materials science, chemical engineering, electrical engineering, physics, or another STEM discipline.
  • •1+ years of professional experience with thin films, PECVD or vacuum-deposited coatings, or semiconductor/PV materials.
  • •Hands-on experience with PECVD-deposited films in semiconductor or solar cell manufacturing.
  • •Familiarity with thin-film and solar-cell metrology such as spectroscopic ellipsometry, reflectance, FTIR, and XPS.
  • •Ability to perform data analysis to correlate process, metrology, and electrical results (e.g., Python, JMP, or MATLAB).
Experience:1+ yearsSemiconductorSolarThin filmsPECVDVacuum deposition
Education:Bachelor's in materials science, chemical engineering, electrical engineering, physics, or STEM discipline
Skills:First-principles problem-solvingStrong organizational skillsBias toward actionClear technical communicationSafety and quality mindset
Tech Stack:PECVDVacuum depositionPlasmaSpectroscopic ellipsometryReflectanceFTIRSEM-EDSXPSFour-point probeOptical inspectionQSSPCPLPythonJMPMATLABDOE5-whyFishboneSEMEDS

Eligibility

Nationality:US National

Company Brief

SpaceX
Designs, manufactures, and launches advanced rockets and spacecraft for commercial and government customers, aiming to reduce space transportation costs and enable human life on Mars through reusable launch vehicles and integrated space systems.
Industry: Aerospace Manufacturing
Company Size: Enterprise (1,001+ employees)
Growth: Established Company
Valuation: Hectocorn (USD 100B+)
Funding: Series E+
Headquarters: Hawthorne, United States
Founded: 2002
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