R&D Engineer

USA Rare Earth
United States
Workplace: OnsiteFull timeUSD 105,000 - 120,000 annuallyFunction: Research & Scientific (R&D)Experience: 3-7 yearsEducation: bachelorsSkills: ["Hands-on execution","Problem-solving","Data analysis","Process troubleshooting","Communication"]

Support the development and scale-up of rare earth processing technologies, bridging lab research with pilot plant operations. Design and run experiments across leaching, solvent extraction, and purification, then translate bench-scale results into pilot-scale process optimization. Operate and troubleshoot pilot plant systems, analyze process data and mass balances to improve recoveries and quality, and create technical documentation to advance commercialization while prioritizing safety and environmental compliance.

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FursaFursa
USA Rare Earth
USA Rare Earth
2 months ago

R&D Engineer

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Source: Company careers pageValidated by: Fursa AI
Last checked: 23 hours agoStatus: Live

Job Summary

Support the development and scale-up of rare earth processing technologies, bridging lab research with pilot plant operations. Design and run experiments across leaching, solvent extraction, and purification, then translate bench-scale results into pilot-scale process optimization. Operate and troubleshoot pilot plant systems, analyze process data and mass balances to improve recoveries and quality, and create technical documentation to advance commercialization while prioritizing safety and environmental compliance.
Location: United States
Workplace: Onsite
Employment Type: Full time
Job Function: Research & Scientific (R&D)
Seniority: Mid level

Key Responsibilities

  • •Design and execute experiments for rare earth leaching, solvent extraction, and purification.
  • •Translate bench-scale work into pilot-scale operations to support scale-up and process optimization.
  • •Operate and support pilot plant systems, including test planning, data collection, and troubleshooting.
  • •Perform mass balances and analyze process data to improve recoveries, efficiency, and product quality.
  • •Develop technical documentation (SOPs, PFDs, test reports) and collaborate with engineering and operations to advance process design and commercialization.

Pay and Benefits

Salary: USD 105,000 - 120,000 annually

Key Requirements

  • •Bachelor’s degree in Chemical, Metallurgical, or Materials Engineering (advanced degree a plus).
  • •3–7 years of experience in hydrometallurgy, chemical processing, or process R&D.
  • •Experience with pilot plant operations and process scale-up.
  • •Familiarity with rare earth separation techniques such as solvent extraction and precipitation (preferred).
  • •Strong data analysis, problem-solving, and process troubleshooting skills.
Experience:3-7 yearsHydrometallurgyChemical processingProcess R&DPilot plant operationsProcess scale-upProcess troubleshooting
Education:Bachelor's in Chemical, Metallurgical, or Materials Engineering
Skills:Hands-on executionProblem-solvingData analysisProcess troubleshootingCommunication
Tech Stack:Solvent extractionHydrometallurgyPFDsP&IDsProcess control systemsSCADADCSPHAsTest reportsSOPs

Company Brief

USA Rare Earth
Develops domestic supply chains for rare earth elements and critical minerals in the United States, focusing on extraction, processing, separation technologies, and end-use materials to support clean energy, defense, and high-tech manufacturing sectors.
Industry: Mining & Metals
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