Shield AI

3 months ago

Power Electronics - Senior Staff Thermal Engineer

✓ Verified Job

Canonical indexed version, validated from employer's careers page.

Source: Company careers pageValidated by: Fursa AI

Last checked: 7 hours agoStatus: Live

Job Summary

Lead the design, analysis, and integration of aircraft avionics thermal management systems for Shield AI’s high‑power systems. Drive first‑principles cooling solutions, mentor junior engineers, and guide cross‑functional teams through trade studies, testing, and design reviews. Communicate complex thermal findings to executives and ensure robust solutions for aerospace‑level requirements, using CFD/analytic models and CAD tools.

Location: United States

Workplace: Onsite

Employment Type: Full time

Job Function: Energy & Utilities Operations

Seniority: Sr. Manager level

Key Responsibilities

•Own thermal analysis and design efforts for unmanned aerial vehicle avionics including custom power electronics
•Develop and validate analytical, numerical, and computational models for heat transfer and fluid flow using hand calculations and CFD tools such as FloEFD
•Provide technical leadership in trade studies, system architecture decisions, and risk assessments
•Lead cross-functional teams designing power electronic circuits and environmental enclosures. Provide design requirements that impact circuit part selection, board layout, material selection, and other design aspects
•Drive test planning, instrumentation, and data analysis to correlate models with experimental results

Pay and Benefits

Salary: USD 173,080 - 259,620 annually

Equity and Bonus:Equity

Key Requirements

•B.S. in Mechanical Engineering, Aerospace Engineering, or related discipline
•Minimum 7 years of professional experience in avionics or electronics thermal engineering
•Strong expertise in heat transfer (conduction, convection, radiation) and fluid mechanics
•Deep understanding of active and passive cooling solutions and their integration at component and system level
•Deep understanding of thermal management design elements including TIMs, spreaders, heat sinks, vapor chambers, heat pipes, and fans
•Proficiency with thermal analysis and CFD tools (e.g., ANSYS Icepak, FloEFD, STAR-CCM+)
•Proficiency with CAD design tools such as NX, SolidWorks, or similar
•Demonstrated experience applying first-principles reasoning to complex engineering problems
•Strong written and verbal communication skills, with a track record of leading technical discussions and presenting to stakeholders
•Proven ability to learn and adapt quickly to new tools, processes, and technical challenges in a fast paced, startup environment

Experience:7+ yearsAerospaceAvionicsUnmanned aerial vehicles

Education:Bachelor's in Mechanical Engineering

Skills:LeadershipCommunicationMentoringProblem-solvingCollaboration

Tech Stack:FloEFDANSYS IcepakSTAR-CCM+NXSolidWorks

Company Brief

Shield AI

Develops AI-powered autonomy and software for military aircraft and drones to enable autonomous ISR and combat missions, integrating perception, navigation, and mission planning for defense customers.

Industry: Defense Technology

Company Size: Large (251 to 1,000 employees)

Growth: Scaleup

Funding: Series E+

Headquarters: San Diego, United States

Founded: 2015

Website LinkedIn

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Shield AI

3 months ago

Power Electronics - Senior Staff Thermal Engineer

✓ Verified Job

Canonical indexed version, validated from employer's careers page.

Source: Company careers pageValidated by: Fursa AI

Last checked: 7 hours agoStatus: Live

Job Summary

Location: United States

Workplace: Onsite

Employment Type: Full time

Job Function: Energy & Utilities Operations

Seniority: Sr. Manager level

Key Responsibilities

•Own thermal analysis and design efforts for unmanned aerial vehicle avionics including custom power electronics
•Develop and validate analytical, numerical, and computational models for heat transfer and fluid flow using hand calculations and CFD tools such as FloEFD
•Provide technical leadership in trade studies, system architecture decisions, and risk assessments
•Lead cross-functional teams designing power electronic circuits and environmental enclosures. Provide design requirements that impact circuit part selection, board layout, material selection, and other design aspects
•Drive test planning, instrumentation, and data analysis to correlate models with experimental results

Pay and Benefits

Salary: USD 173,080 - 259,620 annually

Equity and Bonus:Equity

Key Requirements

•B.S. in Mechanical Engineering, Aerospace Engineering, or related discipline
•Minimum 7 years of professional experience in avionics or electronics thermal engineering
•Strong expertise in heat transfer (conduction, convection, radiation) and fluid mechanics
•Deep understanding of active and passive cooling solutions and their integration at component and system level
•Deep understanding of thermal management design elements including TIMs, spreaders, heat sinks, vapor chambers, heat pipes, and fans
•Proficiency with thermal analysis and CFD tools (e.g., ANSYS Icepak, FloEFD, STAR-CCM+)
•Proficiency with CAD design tools such as NX, SolidWorks, or similar
•Demonstrated experience applying first-principles reasoning to complex engineering problems
•Strong written and verbal communication skills, with a track record of leading technical discussions and presenting to stakeholders
•Proven ability to learn and adapt quickly to new tools, processes, and technical challenges in a fast paced, startup environment

Experience:7+ yearsAerospaceAvionicsUnmanned aerial vehicles

Education:Bachelor's in Mechanical Engineering

Skills:LeadershipCommunicationMentoringProblem-solvingCollaboration

Tech Stack:FloEFDANSYS IcepakSTAR-CCM+NXSolidWorks

Company Brief

Shield AI

Industry: Defense Technology

Company Size: Large (251 to 1,000 employees)

Growth: Scaleup

Funding: Series E+

Headquarters: San Diego, United States

Founded: 2015

Website LinkedIn