Senior Materials & Process Engineer, Rocket Motor Systems

Anduril
United States
Workplace: OnsiteFull timeUSD 113,000 - 149,000Function: Industrial, Process & Manufacturing EngineeringExperience: 5+ yearsEducation: bachelorsSkills: ["Documentation","Technical writing","Attention to detail","Standardization","Root cause analysis","Prioritization","Mentorship"]

Provide technical leadership for Anduril’s Rocket Motor Systems materials and process infrastructure, defining scalable standards from prototype to high-rate production. Own material and process specifications, acceptance test procedures, and design allowables across propellants, motor cases, thermal protection, nozzles, and energetic components. Lead materials characterization and qualification, manage supplier technical relationships, troubleshoot production issues, and perform failure investigations—while mentoring junior engineers and documenting engineering decisions for configuration-controlled execution.

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Anduril
Anduril
2 months ago

Senior Materials & Process Engineer, Rocket Motor Systems

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Job Summary

Provide technical leadership for Anduril’s Rocket Motor Systems materials and process infrastructure, defining scalable standards from prototype to high-rate production. Own material and process specifications, acceptance test procedures, and design allowables across propellants, motor cases, thermal protection, nozzles, and energetic components. Lead materials characterization and qualification, manage supplier technical relationships, troubleshoot production issues, and perform failure investigations—while mentoring junior engineers and documenting engineering decisions for configuration-controlled execution.
Location: United States
Workplace: Onsite
Employment Type: Full time
Job Function: Industrial, Process & Manufacturing Engineering
Seniority: Mid level

Key Responsibilities

  • •Develop and maintain material specifications across RMS systems including propellants, motor cases, ablatives, insulators, adhesives, coatings, and nozzle materials.
  • •Create process specifications for manufacturing operations such as propellant processing, composite fabrication, ablative manufacturing, bonding/surface preparation, heat treatment, coating application, and final assembly.
  • •Develop standard acceptance test procedures and NDI technique sheets for incoming materials, in-process inspection, and finished hardware.
  • •Serve as subject matter expert for materials selection, processing, and qualification across solid rocket motor systems, supporting design and manufacturing teams.
  • •Lead materials characterization, drive qualifications from development to production readiness, and conduct failure investigations and root cause analyses; mentor junior engineers and produce technical documentation.
Travel: High travel

Pay and Benefits

Salary: USD 113,000 - 149,000

Key Requirements

  • •Bachelor’s degree in Materials Science, Chemical Engineering, Mechanical Engineering, Aerospace Engineering, or a related field.
  • •5+ years of materials and process engineering experience in aerospace, propulsion, or defense applications.
  • •Proven experience developing material and process specifications for production programs.
  • •Strong technical background in material characterization, testing, documentation, and troubleshooting manufacturing processes with root cause investigations.
  • •Ability to obtain and hold a U.S. Top Secret security clearance.
Experience:5+ years
Education:Bachelor's in Materials Science, Chemical Engineering, Mechanical Engineering, Aerospace Engineering
Skills:DocumentationTechnical writingAttention to detailStandardizationRoot cause analysisPrioritizationMentorship
Languages:English
Tech Stack:Material specificationsProcess specificationsAcceptance test proceduresDesign allowablesNDIX-rayCT scanUltrasonicRadiographyFilament windingTape-wrappingCompression moldingHeat treatmentBondingSurface preparationCoating applicationMechanical testingThermal analysisRheologyCure kinetics

Eligibility

Security Clearance:Top Secret

Company Brief

Anduril
Designs and builds advanced defense systems combining autonomous aircraft, sensors, and AI-driven software for military and national security applications, focused on modernizing battlefield capabilities and distributed sensing.
Industry: Defense Technology
Company Size: Enterprise (1,001+ employees)
Growth: Scaleup
Valuation: Unicorn (USD 1B+)
Funding: Series E+
Headquarters: Costa Mesa, United States
Founded: 2017
WebsiteLinkedIn